An uncontrolled arc flash or ground fault can mean disaster at an oil refinery, fuel terminal, or natural gas compressor station. Littelfuse provides industrial GFCIs, neutral grounding resistors, and arc flash relays to reduce risks. We also make temperature sensors, transformers, rectifiers, and motor controllers to boost the performance and safety of oil derricks, fracking rigs, and pipelines.
Safety Solution for Hydraulic Fracturing
Safety Solution for Hydraulic Fracturing
CASE STUDY
Hydraulic fracturing is undergoing a shift toward a more environmentally-friendly way of extracting natural gas and petroleum from the earth by changing its fracturing methods. Hydraulic fracturing is a technique in which rock is fractured by a pressurized liquid.
With its commitment to lowering their customers’ cost of ownership, Tri Tech Automation (Tri Tech), a developer of automated control systems, sought to reduce customer maintenance costs on their motor control centers (MCCs) installed at customers’ oil and gas pump stations. In addition
Minimize Electrical Safety Hazards and Improve Productivity for Upstream, Midstream and Downstream Applications
Natural Gas Processing
Success Stories
Natural Gas Processing
A large gas processing plant in the U.S. continues to upgrade their older 480 V motor protection relays with reliable, small form factor motor protection relays. After considering options including installation time, they continue to rely on our 777-P2 Motor Protection Relay to protect numerous motors throughout their facility.
Oil & Gas Drilling Rigs
Typically, oil and gas drilling rigs use an ungrounded electrical system to allow for continuous operation during the first ground fault. However, this type of system has many disadvantages such as potential overvoltages and difficulty in locating ground faults. A large rig manufacturer experienced these issues and was looking for a way to eliminate these problems. After consultation, they chose a high-resistance grounding package that included a zig-zag transformer, neutral-grounding resistor and the SE-330, which continuously monitors the integrity of the grounding circuit. To help determine ground-fault location, SE-701 Ground-Fault Relays were installed on each feeder. After installatio
Oil Battery
An energy company that was building an oil battery was concerned about arc-flash hazards, not only in terms of personnel safety but also to reduce the potential costs associated with damaged equipment and downtime. They installed PGR-8800 Arc-Flash Relays in the low-voltage MCCs and medium-voltage switchgear. Incorporating the arc-flash relay reduced the incident energy levels of many of the compartments by the equivalent of two PPE category levels, reducing the risk to employees and lowering the PPE rating.
Oil Field Pump Jacks
Littelfuse protection relays are found throughout the expansive oil fields in North America. The MP8000 Bluetooth* Overload Relay is used in the pump panel to provide enhanced protection in place of a standard overload relay and voltage monitor. Customers prefer all the advanced protection in one unit, and the MP8000 delivers. The unique Bluetooth* capability also increases personnel safety by keeping people out of the panel. Technicians can easily make trip settings without opening the panel door—or even getting out of the truck.
Oil Sands
One of the world’s largest producers of synthetic crude oil from oil sands requested assistance in developing a ground-check monitor for long cables. We were able to provide them with a highly reliable solution, the SE-135 Ground-Fault Ground-Check Monitor, to protect oil-sands mining shovels powered by 10 km long cables. This allowed them to optimize their mine plan and save millions of dollars by minimizing substation moves, which require expensive down time.
Refinery
A 140,000 barrel-per-day refinery uses VFDs to operate cooling tower fans. The VFDs are high-resistance grounded in order to limit the ground-fault current to a safe level. They realized that the built-in ground-fault protection on the VFDs, which are often designed to trip at high levels of ground-fault current, was not sensitive enough to protect the VFD on a HRG system. EL731 ground-fault relays specifically designed for this application were installed to provide supplemental protection.
Transportation
One of the longest oil pipelines in North America was experiencing grounding power-resistor failures. These resistors are used on the power source to limit destructive ground-fault currents. Compounding the issue, the pipeline crew wasn’t even aware of the resistor failures since they were not being monitored. Once the pipeline company became aware that they could continuously monitor the resistors using field-proven technology that Littelfuse pioneered over 20 years ago, they standardized on the SE-330 on resistor monitoring for all of their 5 kV pumping stations. A high-pressure natural gas pipeline company selected our MPU-32 Motor Protection Units to protect the motors in their compre